precision designs ready to manufacture
John Morzfeld
Tool Maker, Machine Programmer, Design Engineer, Product Developer
35 years Experience
Company Overview
Core Capabilities
Product Design & Mechanical Engineering
Engineering Experience
Industrial & Process Equipment
Automotive Engineering
Aerospace & Defense
Medical Device Development
Consumer Product Development
Manufacturing Background
John Morzfeld brings extensive real-world manufacturing experience including:
Selected Project Experience
Why Morzfeld Engineering
Real Manufacturing Experience
Projects are developed by someone with decades of hands-on machining, tooling, mold making, fixture design, and production experience.
Production-Focused Engineering
Designs are created with manufacturing efficiency, assembly simplicity, and production scalability in mind.
Broad Industry Experience
Experience spans automotive, aerospace, industrial equipment, defense, medical, plastics, fabrication, and consumer products.
Prototype to Production
Support is available from concept and prototype development through manufacturing and production implementation.
Services
Contact
Morzfeld Engineering
Product Design • Manufacturing Engineering • Prototype DevelopmentAvailable for:
Morzfeld Engineering provides product design, manufacturing engineering, prototyping, tooling, fixture design, and mechanical development services for industrial, automotive, aerospace, medical, defense, and consumer product applications.
Founded on decades of real-world manufacturing and engineering experience, Morzfeld Engineering bridges the gap between product concept and production-ready manufacturing. Unlike design firms that only create CAD models, Morzfeld Engineering brings hands-on experience in machining, tooling, mold making, fabrication, CNC programming, manufacturing processes, and production engineering.
From early-stage concepts and prototypes to tooling, fixtures, and production support, projects are developed with manufacturability, reliability, and cost efficiency in mind.
Core Capabilities
Product Design & Mechanical Engineering
- Product concept development
- Mechanical design and engineering
- CAD modeling and assemblies
- Design for manufacturing (DFM)
- Reverse engineering
- Prototype development
- Engineering documentation
- Manufacturing support
CNC & Manufacturing Engineering
- CNC programming and setup
- Production fixture design
- Work-holding systems
- Process optimization
- Manufacturing workflow development
- Machine setup reduction
- Production tooling
Tooling & Mold Development
- Plastic injection mold design and repair
- Tool and die development
- Progressive die systems
- Fabrication fixtures
- Bolster plate design
- Special machining systems
Prototype & Fabrication Services
- Rapid prototype development
- Functional mechanical prototypes
- Fabricated assemblies
- 3D printed prototype systems
- Laser-cut assemblies
- Rotational molding concepts
Specialized Industries
- Automotive systems
- Aerospace systems
- Medical devices
- Defense-related mechanical systems
- Industrial process equipment
- Consumer product development
Industrial & Process Equipment
- Mechanical oil separator process equipment
- Fluid processing systems
- Static mixer assemblies
- Hops drying impeller elevator systems
- Explosion-proof room assemblies
- Industrial sanitation systems
Automotive Engineering
- Body panel work-holding fixtures
- Processing fixtures for Camaro and Jeep platforms
- LG electric pack fixture systems
- Formula race car exhaust systems
- Intake manifolds and performance components
- Chassis reverse engineering
Aerospace & Defense
- Thermal blanket systems for rocket nozzle applications
- Radiation detector electronics housings
- Military-grade lighting systems
- Mechanical weapon accessory systems
Medical Device Development
- Foldable hip X-ray positioning devices
- Hip joint removal tooling systems
- Medical irrigation tubs
- Low-cost gastroscope development
Consumer Product Development
- Sporting goods accessories
- Plastic consumer products
- Portable storage systems
- Custom enclosures and housings
- Rotationally molded furniture systems
- Greenhouse and agricultural systems
Manufacturing Background
John Morzfeld brings extensive real-world manufacturing experience including:
- CNC machining and programming
- Plastic injection mold making
- Tool and die apprenticeship
- Production press operation
- Progressive die setup
- Fixture design and fabrication
- Wire EDM operation
- Surface grinding
- Machine shop management
- Production optimization
Selected Project Experience
- Configurable SolidWorks assemblies with over 1 billion configurations
- Reverse engineered over 500 CNC tool holders
- Designed CNC fixture systems for high-volume production
- Developed custom intake manifolds and racing components
- Designed rotationally molded furniture systems
- Created custom mechanical systems for competitive shooting products
- Designed custom electronic housings and enclosures
- Developed robotic drive assemblies
- Designed custom fabrication fixtures and assemblies
- Produced multiple prototype consumer and industrial products
Why Morzfeld Engineering
Real Manufacturing Experience
Projects are developed by someone with decades of hands-on machining, tooling, mold making, fixture design, and production experience.
Production-Focused Engineering
Designs are created with manufacturing efficiency, assembly simplicity, and production scalability in mind.
Broad Industry Experience
Experience spans automotive, aerospace, industrial equipment, defense, medical, plastics, fabrication, and consumer products.
Prototype to Production
Support is available from concept and prototype development through manufacturing and production implementation.
Services
- Product Design
- Mechanical Engineering
- CAD Modeling
- Prototype Development
- CNC Programming
- Fixture Design
- Tooling Design
- Reverse Engineering
- Manufacturing Engineering
- Production Support
- Plastic Product Development
- Rotational Molding Design
- Fabrication Design
- Technical Documentation
Contact
Morzfeld Engineering
Product Design • Manufacturing Engineering • Prototype DevelopmentAvailable for:
- Contract engineering
- Product development
- Prototype projects
- Manufacturing support
- Fixture and tooling design
- Reverse engineering
- Mechanical system development